I made some impressive-looking progress this afternoon and stopped to photograph it because it's an example of a technique not everyone knows about: prewiring.
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Photo is very large if you click on it |
There are a number of controls and jacks mounted on the front panel and it's a pretty tight fit. Rather than mount them and try to get into a small space with needlenose pliers, soldering iron and solder, I wired up the most challenging (a multi-contact jack and a toggle switch) on the bench, and connected the input transformer to the microphone jack before installing it.
This results in quite a few wires cut a little longer than necessary. Yes, there will be some waste and yes, they sell that stuff by the foot, but how much does frustration cost? By color-coding them, it it's easier to sort them out -- blue is plate return, red is B+, gray is cathode and switched ground, and black is ground, which are (mostly) old-time standard colors.
The audio level control remains to be wired up and put in. It mounts right in front of the rectifier tube, so lead dress will be important.
You can see the shielded lead from the mic transformer headed over to
the empty hole in the front panel; another shielded wire will return
from the control to the grid of the modulator tube.
I had a bad moment when I realized I don't own a 1/2" Spintite driver to tighten the nuts of the 1/4" jacks. But I do have a perfectly good modern Klein nutdriver that size.
My workbench is a little chaotic at present.
As usual, tools have outstripped tool storage and projects have grown to take up the available space. There's everything from the remains of an old soldering-iron control box and a balanced-line transmit-receive switch that didn't work out (not enough power supply for the relay!) to my QSL-40 transmitter, a box of pegboard hooks and big piece of un-etched PC board. Somewhere over on the left is a jack box for the CW transmitters (half of them have the key jack on the back, some have heathen connectors that decent folk would never use instead of proper 1/4" two-circuit jacks) and a narrow audio filter.